Success Story Jaksche

During the development of a new camper roof, Jaksche pursued a clear objective: reduce weight, shorten production times, and lower costs. To meet these requirements, Jaksche chose ALWA MOULD D for the production of vacuum thermoforming tools.

Large-format camper roofs place high demands on tools and processes. Conventional GFK vacuum moulds are often associated with long cycle times and require additional post-curing, which slows down series production and limits economic efficiency. At the same time, demand for higher production volumes continues to increase while maintaining consistently high surface quality.

The Solution: Thermoforming Tools Made from ALWA MOULD D

By using ALWA MOULD D, Jaksche was able to produce vacuum moulds that are ready for use immediately without post-curing. The patented casting resin system enables rapid in-house tool manufacturing and stands out due to its excellent thermal and mechanical properties.

Compared to GFK tools, MOULD D vacuum moulds allow shorter production cycles and are ideally suited for higher production volumes, a decisive advantage for the series production of camper roofs.

Advantages of MOULD D Compared to GFK Vacuum Moulds

• Higher output rates in thermoforming

• Significantly shorter cycle times

• No post-curing required – tools are ready for immediate use

• Reduced tooling and production costs

• Lower mould weight for easier handling

By using ALWA MOULD D, Jaksche successfully implemented a lightweight, high-quality camper roof in an efficient and cost-effective manner. The combination of reduced weight, fast production processes, and excellent surface quality makes this solution particularly attractive for modern applications in the vehicle and caravan industry.

Our team will be happy to advise you on your individual application.