Maximum Design Freedom in Moldmaking with ALWA MOULD D

In modern thermoforming and moldmaking, the demands on geometry and surface quality are continuously increasing. Especially with deep-drawn components and complex contours, conventional manufacturing processes often reach both economic and technical limits.

ALWA MOULD D is an innovative casting resin system that combines maximum design freedom with high process reliability. Even sophisticated geometries can be realized efficiently with minimal post-processing effort and significantly reduced production times.

Maximum design freedom through castable negative segments

One of the key advantages of ALWA MOULD D is the ability to cast negative segments directly into the mold. This enables even complex shapes and deep contours to be produced without extensive CNC post-processing.

Draft angles can also be integrated directly via the model, significantly reducing additional milling operations. This not only saves time and costs, but also increases the precision of the mold.

Minimal post-processing, maximum efficiency

While aluminum tools often require extensive milling and drilling operations, ALWA MOULD D enables near-net-shape manufacturing directly within the casting process.

Vacuum holes can already be integrated during casting, eliminating time-consuming post-processing steps. In addition, heating and cooling systems can be embedded directly into the mold.

This ensures:

• shorter production times
• reduced tooling costs
• high repeat accuracy
• fast design modifications
• efficient in-house manufacturing

Another advantage: molds made from ALWA MOULD D are ready for use after a very short time. The patented system enables the production of durable production molds within just a few hours without additional post-curing processes.

Compared to conventional aluminum molds, ALWA MOULD D offers decisive advantages in terms of quality and cost-efficiency, particularly for small and medium production runs as well as complex component geometries.

The ALWA team will be happy to advise you on your individual requirements and support you in implementing efficient solutions for modern moldmaking.